Build notes

The box keeps getting deeper.

The new print files are nearly twice as deep as three weeks ago. Every version has been too shallow. The parts didn’t fit, so it got deeper. Then came the wires and the battery, which were never in the plan, so it got deeper again. It’s getting a bit goofy, but the goal right now is a handheld that works, not one that looks right.

The blue one I printed at the end of July holds everything: the computer and amplifier in one half, a rechargeable battery in the other, a speaker, and a status light that lights up the whole inside. Two halves, and a tangle of wires between them.

The two halves of a blue 3D-printed handheld lying open: a speaker in a bracket, a Raspberry Pi Zero and an amplifier board in one half, a charger board and a pouch cell in the other, and jumper wires running between them.

The blue handheld open on the desk, July 28, 2025.

The blue handheld closed, photographed from above in low light: a grid of grille holes at the top with a green LED shining through them, and three round buttons below.

Closed up the same night, with the light green through the grille, July 28, 2025.

The real work still happens on the breadboard, where four speakers are lined up to compare. I’m new to soldering, and so far I’ve burned out a few LEDs and fried a speaker.

Breadboards on a green cutting mat with a Raspberry Pi Zero, a tangle of jumper wires, tactile buttons, and four small speakers laid out around them.

The breadboard bench, August 4, 2025.

I also printed a small radio another maker shared online, the GuSi radio by earlmckay, to hold and study. It has three buttons and does very little with them. That’s the appeal. It started a thought that won’t go away: one button for music, one for stories, and a kid who knows which is which without reading.

Next: close the blue one up and live with it. And the question the deeper box keeps asking. It fits in my hand, but it isn’t comfortable in a toddler’s. Something has to give.

A small child seen from behind on a wooden deck, holding the blue handheld up in one hand.

Small hands and the blue handheld, on the deck, July 31, 2025.

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